Lean, Six Sigma, and Maintenance Best Practices

Lean maintenance leverages proactive strategies like planned and scheduled activities through total productive maintenance (TPM) and RCM logic to reduce downtime and improve performance. This course introduces participants to cutting-edge methodologies, including 5S, value-stream mapping, and Kaizen events, to optimize maintenance workflows. Attendees will also learn to track key metrics, integrate CMMS, and apply Lean concepts effectively to achieve operational excellence.

Upcoming dates coming soon!

Take course number RA01267 when it’s offered next.

What You Will Learn:

Discover the latest maintenance best practices, combining Lean, Six Sigma, and reliability strategies to enhance asset management and operational efficiency. This course equips engineers with the tools and methods to drive continuous improvement using modern maintenance processes and metrics.

Who Should Attend:

  • Maintenance managers, supervisors, and technicians focused on improving asset management practices.
  • Reliability and maintenance engineers seeking to adopt Lean and Six Sigma methodologies.
  • Professionals aiming to enhance operations through cutting-edge maintenance strategies and metrics.

Keep Up With This Course

Course Details: RA01267

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Course Outline

Overview

  • Maintenance terms and definitions
  • What is a best practice?
  • What is benchmarking?
  • Understanding proactive maintenance

Maintenance Strategy Best Practices

  • Lubrication
  • Proactive maintenance
  • Precision maintenance
  • Predictive maintenance
  • Preventive maintenance

Work Management Best Practices

  • Computer maintenance management system (CMMS)
  • Planning and scheduling
  • Job kitting

Maintenance, Operations, and Repairs (MRO) Best Practices

  • Layout
  • Storage
  • Process

Measuring Best Practices

  • Why measure?
  • KPIs
  • Metrics
  • Leading and lagging indicators

Program Director & Instructors

  • Joe Anderson

    Chief Operating Officer

    Joe Anderson is the COO for ReliabilityX. He began his maintenance career, while in high school, working for Tyson (formally IBP). He possesses over 20 years of leadership experience improving maintenance departments processes for Fortune 500 companies in the food and beverage, and pharmaceutical industries. Joe is the author of a column in Plant Services magazine and is a recognized leader in reliability. He holds a Bachelor's Degree in Business from Strayer University. He is a CMRP, CRL, CARO, MLT2, MLA1, LSSGB, IAM-55k, CRL Black Belt and was recognized as one of the top 50 leaders in the country by the United States Congress, being awarded the National Leadership Award.

  • Program Director

    Jon Wellik

Course Administration

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Payment Options

If you are planning to attend an Interdisciplinary Professional Programs course, payment is required at the time of registration. Below are the payment options:

Pay by Credit Card

Enroll online and pay by credit card.

  • Search for the course on the website and then click on the Enroll Now button from the course webpage.
  • Enter all necessary course attendee information and payment information on the course enrollment page.
  • You will receive an email to confirm successful enrollment and payment.

Enroll over the phone and pay by credit card.

  • Call CERC Registrations at 608-262-2451.
  • Provide the registrations representative with:
    • the course name, dates, and/or course number.
    • the necessary course attendee information and payment information.
  • You will receive either a mailed document or an email to confirm successful enrollment payment.

Pay by Check

Mail in a completed registration form and check payable to UW Madison.

  • Fill out a registration form (found either in the back of the course brochure you received in the mail or here).
  • Prepare a check, made payable to UW Madison.
  • Mail the registration form and check to: CERC Registrations 21 N Park St, Ste 7101 Madison, WI 53715
  • You will receive either a mailed document or an email to confirm successful enrollment and payment.

Pay by Purchase Order

Military

If using SF-182 form, please call our registration number at 608-262-2451 or email interpro@union.wisc.edu for details and instructions.

Event Cancellation

We reserve the right to cancel a course due to insufficient enrollment or unforeseen events. If we cancel a course, participants will be notified via email or phone and will be given the option for a full refund or to transfer their registration and any fees paid to another course. We are not responsible for non-refundable plane tickets, hotel reservations, and other travel related expenses. For enrollee Course Cancellation, refer to notes on course page.

Course Notes

This course is part of the Maintenance and Reliability Management Certificate. Enhance your maintenance skills while earning a recognized credential.

Create a custom learning experience

We can deliver this course as an on-site learning experience tailored to your organization’s specific training needs.