Rapid Design and Innovation Prototype (almost) Anything?

This project-based, hands-on course will teach participants the purpose of prototyping and how to select the best prototyping approach. They will learn to create physical prototypes ranging from low-fidelity (sketching, cardboard, tape) to higher fidelity using tools like Computer Aided Design (CAD) software, electronics, 3D printing, laser cutting and other additive and subtractive manufacturing tools.

Participants will learn the tools through the fabrication of a desk lamp, which has components made using CAD, 3D printing, laser cutting, and Computer Numerical Control (CNC) routing. Participants will be guided through a tutorial for each of the lamp components, but will then design and fabricate their own (DIY) projects using each of the tools.

The course will take place in the Grainger Engineering Design + Innovation Labs. Click here and here to see the facilities and prototyping equipment that will be used in this course.

Upcoming dates coming soon!

Take course number RA01845 when it’s offered next.

What You Will Learn:

Course discussing different methods of rapid prototyping, covering basics of CAD design and design principles. During the course, students will design and make a lamp.

Who Should Attend:

Anyone who is interested in learning how to solve problems through prototyping and user testing. No technical background is required, though the fast pace of the course will require the students to quickly learn and apply the techniques presented.

Keep Up With This Course

Course Details: RA01845

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Course Outline

Schedule: 9 am-4 pm CT with a 1 hour break for lunch

Day 1:

Morning

  • Warm-up prototyping activity
  • Lecture and discussion of prototyping as a process

Afternoon

  • Computer Aided Design (CAD) software - Part I
  • Laser cutter training and fabrication (lamp parts)
  • DIY laser cutter project assigned

 

Day 2:

Morning

  • Computer Aided Design (CAD) software - Part II (lamp knobs)
  • Introduction to 3D printing
  • Print knobs, DIY 3D printing project assigned

Afternoon

  • Machine shop demonstrations (mill, lathe, welding)
  • Time to work on DIY projects, feedback from instructors

 

Day 3:

Morning

  • Introduction to electronics
  • Solder LED light and microcontroller

Afternoon

  • DIY electronics project
  • Work time for DIY projects, optionally further customize lamp
  • Final showcase!

Program Director & Instructors

  • Lennon Rodgers

    Lennon Rodgers is the Director of the Design Innovation Lab at the University of Wisconsin – Madison, which includes a makerspace, machine shop and a set of interdisciplinary design programs. He earned his PhD and M.S. from MIT and B.S. from the University of Illinois at Urbana-Champaign (all mechanical engineering). Previously he worked at MIT as a Research Scientist and NASA’s Jet Propulsion Laboratory as an engineer. All of his research is related to engineering education and modeling, designing, building, instrumenting and testing complex systems ranging from spacecraft to electric vehicles. 

  • Nicole Zacharia

    academic director

    Dr. Zacharia has a background in materials science, with both a bachelor's degree and a PhD in the subject from the Massachusetts Institute of Technology. Her student days were followed by postdoctoral studies at the University of Toronto, time as an assistant professor in mechanical engineering at Texas A&M University, and most recently before joining UW-Madison, time at the University of Akron as an assistant then associate professor of Polymer Engineering.

    In addition to teaching at both undergraduate and graduate levels, Dr. Zacharia's interests have included research in polyelectrolyte coacervation as well as novel types of surfaces with special wettability, working on various federally and privately funded research projects. She has published over 40 papers in various international materials and chemistry journals. She has been an actively member of the American Chemical Society, including serving on the executive editorial board for one of its journals.

  • Program Director

    Nicole Zacharia

Total Credits:
CEU 1.7
PDH 17

Course Administration

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Payment Options

If you are planning to attend an Interdisciplinary Professional Programs course, payment is required at the time of registration. Below are the payment options:

Pay by Credit Card

Enroll online and pay by credit card.

  • Search for the course on the website and then click on the Enroll Now button from the course webpage.
  • Enter all necessary course attendee information and payment information on the course enrollment page.
  • You will receive an email to confirm successful enrollment and payment.

Enroll over the phone and pay by credit card.

  • Call CERC Registrations at 608-262-2451.
  • Provide the registrations representative with:
    • the course name, dates, and/or course number.
    • the necessary course attendee information and payment information.
  • You will receive either a mailed document or an email to confirm successful enrollment payment.

Pay by Check

Mail in a completed registration form and check payable to UW Madison.

  • Fill out a registration form (found either in the back of the course brochure you received in the mail or here).
  • Prepare a check, made payable to UW Madison.
  • Mail the registration form and check to: CERC Registrations 21 N Park St, Ste 7101 Madison, WI 53715
  • You will receive either a mailed document or an email to confirm successful enrollment and payment.

Pay by Purchase Order

Military

If using SF-182 form, please call our registration number at 608-262-2451 or email interpro@union.wisc.edu for details and instructions.

Event Cancellation

We reserve the right to cancel a course due to insufficient enrollment or unforeseen events. If we cancel a course, participants will be notified via email or phone and will be given the option for a full refund or to transfer their registration and any fees paid to another course. We are not responsible for non-refundable plane tickets, hotel reservations, and other travel related expenses. For enrollee Course Cancellation, refer to notes on course page.

Course Notes

At the completion of this course, participants will be able to use a wide range of rapid prototyping tools at an introductory level. These tools include:

  • Sketching
  • Quick mockups (cardboard, tape)
  • Computer Aided Design (CAD) software
  • 3D printing
  • Laser cutting
  • Sensors and microcontrollers
  • Woodworking
  • Metalworking (mill, lathe, welding)

Participants will also learn how to use prototyping:

  • To reduce risk within a broader design process.
  • Within a Design Thinking framework.

Create a custom learning experience

We can deliver this course as an on-site learning experience tailored to your organization’s specific training needs.